Mass Mixer

Application & Process :

A mass mixer is a specialized blending machine commonly used in industries such as pharmaceuticals, chemicals, food processing, and cosmetics. It is designed to mix and blend large quantities of powders, granules, or solid materials to achieve a uniform and homogeneous mixture.

A typical mass mixer consists of a cylindrical-shaped mixing chamber or drum made of high-quality stainless steel or other durable materials. The drum is equipped with a rotating shaft and mixing blades. The blades can have various configurations, such as paddle-shaped, ribbon-shaped, or plow-shaped, depending on the specific application and mixing requirements.

Mass mixers have a wide range of applications across different industries. In the pharmaceutical industry, they are used for blending active pharmaceutical ingredients (APIs), excipients, and other additives to create pharmaceutical formulations such as tablets, capsules, or powders. In the chemical industry, mass mixers are used for mixing and blending various chemicals, pigments, dyes, fertilizers, or catalysts. They are also employed in the food processing industry for mixing ingredients in the production of bakery products, spices, seasonings, and powdered beverages. Additionally, mass mixers are utilized in the cosmetics industry for blending cosmetic powders, creams, lotions, and other beauty products.

The process of mass mixing involves loading the materials to be blended into the mixing chamber of the mass mixer. The rotating shaft with the mixing blades inside the chamber is then activated. As the blades rotate, they create a tumbling and rolling motion, ensuring that the materials are thoroughly mixed and blended together. This mixing action helps break down any agglomerates or clumps and promotes the uniform distribution of particles throughout the mixture. The speed and duration of the mixing process can be adjusted to achieve the desired blending result based on the specific characteristics of the materials.

Uniform Mixing : Mass mixers ensure a consistent and homogeneous blend, reducing the risk of ingredient segregation or uneven distribution.

Efficiency : The rotating blades efficiently mix large quantities of materials, reducing blending time and improving productivity.

Versatility : Mass mixers can handle a wide range of materials, including powders, granules, and solid particles, making them suitable for various applications.

Customization : The design and configuration of the mixing blades can be tailored to specific material properties and blending requirements.

Easy Maintenance : The construction of mass mixers allows for easy cleaning and maintenance, ensuring hygienic operation and minimizing cross-contamination.

In summary, mass mixers are reliable and efficient machines for achieving uniform mixing and blending of materials in industrial processes. Their robust construction, versatility, and ability to handle large batch sizes make them essential equipment in many manufacturing industries.

Salient Features :

• In compliance with cGMP guidelines. All Contact parts of SS 316 Material.
• Tilting device provided by means of Handwheel for easy unloading of material
• Models for small scale, lab Scale capacity as per customize requirements are available.
• Available in working capacity of 5 liters – 1000 liters
• Thrust bearings are provided to carry rigid and thrust load.
• Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.
• Easy for cleaning and operating.
• Efficient for mixing of dry or wet materials of Tablet Granulation, Powder Mixing, Chemical, Food, Confectionary et

Optional Features :

• Flame proof electrical can be provided with extra cost.
• Ac frequent drive with variable speed (VFD)
• PLC control with HMI touch screen

Technical Details :

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.

* Rights of technical improvements & modification reserved.

* Illustrations & dimensions are shown for information purpose only.